Production & MES
Real-time OEE, work orders, WIP tracking, andon alerts, digital DHR/lot genealogy, and shift dashboards.
Industries • Manufacturing
Smart Manufacturing — MES, IoT & Quality that Scale
We build MES dashboards, production scheduling, digital work instructions, IoT/SCADA, SPC/QMS, EDI-enabled supply chains, and predictive maintenance — all in one cohesive stack.
Quality & Compliance
SPC charts, CAPA, NCRs, e-sign, calibration, ISO/AS/QSR workflows, and audit trails.
Supply Chain & EDI
MRP/MPS, vendor portals, ASN/EDI (X12/EDIFACT), barcodes/QR, warehouse & logistics sync.
Everything Your Factory Needs
For discrete, process, and hybrid manufacturers — automotive, electronics, FMCG, textiles, and more.
IoT & SCADA
PLC connectors, OPC UA/MQTT ingestion, machine states, energy & downtime analysis.
PLC connectors, OPC UA/MQTT ingestion, machine states, energy & downtime analysis.
Digital Work Instructions
Versioned SOPs with media, Poka-Yoke checks, e-signoffs, and training matrices.
Versioned SOPs with media, Poka-Yoke checks, e-signoffs, and training matrices.
Traceability
Serial/lot tracking, BOM explosion, backward/forward trace, recalls, and COA/COP docs.
Serial/lot tracking, BOM explosion, backward/forward trace, recalls, and COA/COP docs.
Planning & Scheduling
MPS/MRP, finite capacity planning, constraints, changeovers, and what-if simulations.
MPS/MRP, finite capacity planning, constraints, changeovers, and what-if simulations.
SPC & Quality
X-bar/R, Cp/Cpk, control limits, in-process checks, sampling, CAPA with root cause tools.
X-bar/R, Cp/Cpk, control limits, in-process checks, sampling, CAPA with root cause tools.
Costing & Finance
Std vs actuals, labor/burden capture, variance reports, and ERP/GL integration.
Std vs actuals, labor/burden capture, variance reports, and ERP/GL integration.
Start Lean, Scale Plant-Wide
Best for Line Pilots
MES Starter
From $2,499
- OEE dashboard & downtime
- Digital work instructions
- Basic SPC & checklists
- Training & go-live support
Popular
Quality & Trace Pro
From $4,999
- Full CAPA/NCR workflows
- Lot/serial traceability
- Advanced analytics & alerts
- Vendor & warehouse sync
Enterprise
Plant Suite
Custom
- IoT/SCADA ingestion at scale
- MRP/MPS & finite scheduling
- ERP/PLM/CMMS integrations
- Private cloud/on-prem options
Our Implementation Process
1
Discovery
Value stream map, constraints, data sources (PLC/ERP), KPIs (OEE/FTQ), and compliance scope.
2
Design
Line/cell dashboards, SOP flows, sampling plans, alerting, roles & permission matrix.
3
Build & Integrate
MES modules, IoT connectors, SPC/CAPA, scheduling, EDI/ERP bridges, QA & training.
4
Launch & Optimize
Pilot → rollout, change management, CI playbooks, and performance tuning with dashboards.
Production Tools
OEE Calculator
BOM Cost Estimator
Tech We Use
Reliable, plant-ready stacks with strong integrations.
OPC UA / MQTTPLC/SCADAKafkaPostgres / MySQL
Elastic / GrafanaReact / Next.jsLaravelFlutter
AWS / AzureBarcode/QR / GS1EDI (X12/EDIFACT)CMMS/ERP (adapters)
Frequently Asked Questions
Can you connect to our PLCs and SCADA?
Yes — via OPC UA/MQTT gateways and vendor SDKs. We normalize tags, compute states, and buffer data for lossless capture.
Do you integrate with ERP/PLM/CMMS?
We provide adapters for common ERPs and PLMs, sync BOM/routings, work orders, inventory, and maintenance schedules.
How do you handle audits and compliance?
Time-stamped e-signatures, immutable logs, CAPA linkages, calibration trace, and exportable audit packs (ISO/AS/QSR).
Is the system available on-prem?
Yes — on-prem or private cloud with role-based access, SSO (SAML/OIDC), and network-isolated data pipelines.
Make Every Shift Your Best Shift
Deploy MES, quality, and IoT that improve throughput and first-time quality — without disrupting your lines.